Poolular controller prototype
Mechanical Product Design · 2026

Build.
Test.
Iterate.

Mechanical & product design engineering across electromechanical systems, reverse engineering, CAD, simulation, prototyping, DFM/DFA, and manufacturing.

SolidWorksCreoFEATopology OptimizationDFM/DFAFDM · SLA · SLS · DMLSSolidWorksCreoFEATopology OptimizationDFM/DFAFDM · SLA · SLS · DMLS
Featured engineering stories

Big images.
Real process.

The project pages use single, large, 4K-sized assets. Simulation outputs and CAD stages are shown individually instead of being compressed into white-background collages.

01 · Professional prototype

Poolular
Controller

Enclosure design, component CAD, static simulation, FDM hardware, electromechanical integration, functional test, and prototype video.

ElectromechanicalCADFDMIntegration
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Poolular controller
02 · Scan-to-CAD + FEA

Lightweight
Bicycle Fender

3D scan, cleanup, reference geometry, boundary conditions, separate displacement/strain/stress outputs, topology study, CAD rebuild, mounting detail, and print orientation.

Reverse EngineeringFEATopologyAM
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Lightweight bicycle fender redesign
03 · DFAM + DFA

Modular
Phone Case

Every component is shown separately: outer shell, inner case, assembled housing, camera slider, and integrated concept.

DFAMDFASnap-fitPress-fit
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Modular phone case
04 · Mass customization + FEA

Prosthetic
Socket

Reverse-engineered concept, separated displacement/stress/strain outputs, topology-informed redesign, and independent additive-manufacturing orientations.

Reverse EngineeringFEAOptimization
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Prosthetic socket concept
05 · Electromechanical concept

Universal
Paste Extruder

Separate front, side, top, isometric, extruder, and physical-prototype views document the system and V1→V2 feed architecture iteration.

CreoMechanismsPeristaltic Feed
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Universal paste extruder CAD
Engineering approach

From need
to evidence.

Translate requirements into geometry, prototypes, analysis, tests, manufacturing decisions, and iteration.

01

Define

Translate user, functional, and manufacturing needs into clear design requirements.

02

Design

Develop concepts, CAD, interfaces, and manufacturing-ready geometry.

03

Validate

Use simulation, prototyping, testing, and failure analysis to make decisions.

04

Iterate

Improve performance, manufacturability, reliability, cost, and serviceability.

Capabilities

Mechanical thinking.
Made tangible.

6+Years engineering experience
100+Production orders delivered
20%Material reduction through DFAM
Mechanical designElectromechanical assemblies, fixtures, mechanisms
CAD & analysisSolidWorks, Creo, AutoCAD, NX; FEA and topology studies
ManufacturingDFM/DFA, precision tooling, CNC, sheet metal, molds
PrototypingFDM, SLA, SLS, DMLS; iterative build and test
ExecutionRoot-cause analysis, supplier coordination, technical documentation
Professional experience

Engineering
in the real world.

Professional work spans regulated manufacturing engineering and hands-on electromechanical prototype development.

Manufacturing Engineering · Pharmaceutical Manufacturing

Equipment integration, troubleshooting & execution

Equipment and process engineering, technical troubleshooting, facility layouts, validation support, vendor coordination, and cross-functional engineering in a regulated manufacturing environment.

Mechanical Engineer Intern · Poolular

Prototype build, integration & iteration

Mechanical housing development, FDM prototypes, fixture-assisted assembly, mechanical/electrical integration, functional testing, and iterative design improvement.

Contact

Let's build
something useful.

Mechanical product design, prototyping, simulation, and manufacturing execution.